Straight Bevel Generating Tools

Straight bevel generator cutters are specialised cutting tools used in the production of straight bevel gears. These gears are commonly found in applications where intersecting shafts need to transmit motion at an angle. 

The cutters are designed to generate the correct tooth profiles through a precise cutting process, which ensures accurate and consistent results. This is important for achieving smoother gear operations, efficient power transmission and reduced wear over time. 

Used across a variety of different industries, straight bevel generator cutters play a key role in producing high-quality gears that meet high-performance standards, particularly in demanding environments. 

Designed for Gleason and Heidenreich & Harbeck Machines

Straight bevel generating tools are designed for use on specialised machines such as Gleason and Heidenreich & Harbeck, where precise synchronisation between cutter and workpiece is essential to produce accurate gear tooth geometry.

The quality of these tools is critical, as any inconsistency can affect gear performance, leading to increased wear, vibration and potential rework. High-quality cutters ensure smooth meshing, reliable power transmission and consistent results.

At Dathan, we manufacture straight bevel generating tools tailored to these machine types, using high-performance materials to deliver accuracy, durability and repeatability across demanding applications.

For Gleason machines these are produced for 24″, 12″ and 3″ both roughing and finishing.

For Heidenreich and Harbeck machines they are available in 15KH, 25KH, 26KH, 60KH and 75KH.

They are usually manufactured from ASP 2030 grades for cutting tougher materials.

Technical Handbook

Precision, Accuracy and Consistency in Bevel Gear Cutting

A straight bevel gear is a type of gear used to transfer movement between two shafts that meet at an angle, typically 90 degrees. The teeth on the gear are straight and cut along the surface of a cone shape, which allows the direction of rotation to change smoothly. 

Precision, accuracy and consistency are essential in bevel cutting as one minor error in this process can highly impact the performance. Maintaining exact standards is critical for smooth operations and long-term reliability. Accurate cutters ensure each tooth is produced to the correct form and angle. 

At Dathan, we have extensive experience in the design and manufacture of bevel cutting gears, and we deliver bespoke tooling solutions to meet exact customer specifications. 

Custom Straight Bevel Cutters for Specialist Applications

Custom tooling allows manufacturers to improve accuracy, extend tool life and enhance overall efficiency in specialist applications where standard tooling is simply not enough. Specialist applications tend to be high-demand environments where tolerances are tight, and reliability is key. 

Dathan Tool & Gauge specialises in the design and manufacture of custom straight bevel cutters, working closely with customers to develop solutions tailored to their exact requirements. With extensive experience and advanced manufacturing capabilities, Dathan delivers high-performance tooling that ensures precision, consistency, and reliability across even the most demanding applications.

Why Choose Dathan for Straight Bevel Tooling

When it comes to straight bevel tooling, the quality of your tooling partner can make a significant difference to both performance and reliability. With over a century of experience and a reputation built on trust and precision, we are trusted by manufacturers across multiple demanding industries. 

Our straight bevel tools are designed and manufactured to deliver high performance across a wide range of applications, from automotive to specialist components. With the capability to produce tools in a variety of sizes, materials and coatings, every solution is tailored to meet exact production standards and maximise efficiency. 

With a combination of a customer-focused approach and ongoing technical support, we ensure your tooling continues to perform at its best.

If you have any questions about any of our products please get in touch via the contact form or contact details below.